In the pharmaceutical industry, there are several types of products that are released to the market. Some are in the form of syrup, liquid injections, topically applied creams and ingestible tablets. In the production of tablets, this machine is required to produce the desired shapes and sizes. Currently, manufacturers use the more advanced Rotary Tablet Press machines. Those with little production needs still use the single-punch one which is slower.
In the former days, manufacturers of pharmaceutical products had to place the material on conveyor belts where they were then compressed and packaged by the use of foils. A process that was prone to biological contaminants like bacterial transfer from the humans handling the drugs. The process was also very expensive in terms of production costs to the manufacturers. Currently the processes are automated requiring very limited human contact.
By use of hardened steel plates, the powder id highly compressed. This calls for programming the entire process so as to produce precisely sized tabled with the desired weight so as not to overdose or under dose the consumers. The machines are also used in the manufacture of cleaning products and some cosmetics other than pharmaceuticals.
The basic operations procedures for these machines are flow, compression and finally ejection. At the first stage, the powdery granulated material flows through the machine then is compressed under the specified pressure and punched out in sizes. It is then ejected and collected as tablets ready for packaging and distribution.
In the second stage, an upper and lower punch together with the chosen dye prepares the powder then it is subjected to the rollers with high pressure. The punches then open to release the tablet which is then ejected. This whole process is repeated again and again as may be required.
The press machines have several benefits. They have a good cost ratio of owning one. Their cleaning is very simple and operating them is very easy resulting in high yields. Changing the format is very fast and the parts are easy to assemble hence the short cleaning time.
They come with in-built dust extraction making the head section dust free. They have vacuum regulation and if one desire, a window display for large format indication. They come with very good accuracy even under stress like thermal and static. Their working safety is known to be very good and comes with long maintenance intervals.
Many types of these machines exists, these includes single-punch press and Rotary Tablet Press machines. The rotary press offer very high speeds and can hold many punches for mass production and time saving benefits. Dyes and punches are designed specifically for every job meaning the shapes and sizes are unique to a customer's needs. The process monitoring is automated and the components of these machines are of very high quality. When buying one for pharmaceutical use, consider choosing one with a closed system so as to avoid cross-contamination. The amount of tablets it can produce in a specified time should also be considered in addition to its ability to change the charging and compression modules easily. For the best in production, always go for the high performance machines and you will not be disappointed.
In the former days, manufacturers of pharmaceutical products had to place the material on conveyor belts where they were then compressed and packaged by the use of foils. A process that was prone to biological contaminants like bacterial transfer from the humans handling the drugs. The process was also very expensive in terms of production costs to the manufacturers. Currently the processes are automated requiring very limited human contact.
By use of hardened steel plates, the powder id highly compressed. This calls for programming the entire process so as to produce precisely sized tabled with the desired weight so as not to overdose or under dose the consumers. The machines are also used in the manufacture of cleaning products and some cosmetics other than pharmaceuticals.
The basic operations procedures for these machines are flow, compression and finally ejection. At the first stage, the powdery granulated material flows through the machine then is compressed under the specified pressure and punched out in sizes. It is then ejected and collected as tablets ready for packaging and distribution.
In the second stage, an upper and lower punch together with the chosen dye prepares the powder then it is subjected to the rollers with high pressure. The punches then open to release the tablet which is then ejected. This whole process is repeated again and again as may be required.
The press machines have several benefits. They have a good cost ratio of owning one. Their cleaning is very simple and operating them is very easy resulting in high yields. Changing the format is very fast and the parts are easy to assemble hence the short cleaning time.
They come with in-built dust extraction making the head section dust free. They have vacuum regulation and if one desire, a window display for large format indication. They come with very good accuracy even under stress like thermal and static. Their working safety is known to be very good and comes with long maintenance intervals.
Many types of these machines exists, these includes single-punch press and Rotary Tablet Press machines. The rotary press offer very high speeds and can hold many punches for mass production and time saving benefits. Dyes and punches are designed specifically for every job meaning the shapes and sizes are unique to a customer's needs. The process monitoring is automated and the components of these machines are of very high quality. When buying one for pharmaceutical use, consider choosing one with a closed system so as to avoid cross-contamination. The amount of tablets it can produce in a specified time should also be considered in addition to its ability to change the charging and compression modules easily. For the best in production, always go for the high performance machines and you will not be disappointed.
About the Author:
You can visit the website www.tabtooling.com for more helpful information about More About Rotary Tablet Press Machines
No comments:
Post a Comment